Proton Tanjung Malim exhibits off its high quality management course of in manufacturing of X50, X70, X90 SUV fashions

Proton Tanjung Malim shows off its quality control process in production of X50, X70, X90 SUV models

At current, the Proton plant in Tanjung Malim is the birthplace of nationwide carmaker’s latest fashions such because the X50, X70 and X90 strains of SUVs, whereas manufacturing of the Proton Saga stays on the older plant in Hicom Shah Alam.

With fashionable autos packing present know-how, fashionable manufacturing strategies are required. Right here, Proton has produced a video that provides a glimpse into a number of the know-how that goes into the manufacture of a contemporary Proton mannequin, which it has launched on its Fb web page.

Manufacture of a car on the Proton Tanjung Malim plant begins with the stamping course of for the primary shell and physique components. That is the place the most important mechanical press in Malaysia is positioned, claims Proton, and which is able to stamping pressures of as much as 2,500 tonnes. That is assisted by seven nimble robots for the motion of metallic panels with millimetric precision for an automation degree of 83%.

A number of high quality inspection gateways observe, the place tolerances are capped to inside 21 microns, thus sustaining the best requirements of high quality in the course of the manufacturing course of. The assembled parts proceed on their journey to the physique welding store.

On the physique welding store, a number of robotic machines are employed, reminiscent of robotic inspection arms, computerized servo turntable and an adaptive spot welding system with a centreline servo gun to yield a 99.8% certified welding energy price.

The equipment ensures that the autos’ our bodies are assembled to flawless perfection, claims Proton. That is nonetheless backed up by measurement checks that are carried out periodically, utilizing a completely computerized 3D coordinate measuring machine able to precision all the way down to 0.05 mm. It will allow the three-dimensional measuring of a complete car physique in simply 4.5 hours, says Proton.

Via the portray phases, a human staff of paint high quality inspectors use superior measuring instruments to look at every coat of paint to make sure perfection in paint thickness, glossiness, hardness, adhesion, roughness, levelling and color accuracy.

Additional alongside the meeting line the place the mechanical components are put in into the car our bodies, intensive high quality inspections are carried out by way of 11 ‘high quality gates’, to make sure high quality and accuracy is maintained whereas any defects are rectified earlier than the autos advance to the subsequent phases.

Subsequent, the automated manufacturing line management system seamlessly merges car monitoring and components administration for top-tier meeting effectivity and high quality, whereas automated torque administration covers 90% of screw tightening duties for exact screw fastening and to minimise errors. Automated information autos (AGVs) assist obtain superior productiveness and high quality.

After meeting, operators will use multi-function testers to conduct diagnostic checks of methods capabilities, the place system information is displayed in actual time.

When the autos are able to be rolled out, they’re then taken to the check course the place real-world driving situations are replicated. That is to ensure that every Proton manufactured delivers on its efficiency, security and longevity requirements.

Earlier than leaving the meeting space, every car undergoes a bathe check to judge the water tightness of its panels and seals. Collectively with different rigorous inspection processes, that is to make sure that every Proton is absolutely ready for supply to dealerships and finally, the shoppers.

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